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AC service · Leaks

How to find an AC gas leak before recharging

If an AC keeps losing gas, find the leak before you recharge it. With the system pressurised, spray Aerosure AC Leak Detector on flare nuts, brazed joints, valves and coil U-bends. A leak shows as growing bubbles. Repair the joint, re-test, then evacuate and recharge as per the maker’s procedure.

Product
Aerosure AC Leak Detector 500 mL
Shows
Bubbles at the leak
Check
Flare nuts, joints, U-bends
Then
Repair, re-test, recharge

Where leaks usually are

Common AC gas leak points
LocationWhy it leaks
Flare nuts at indoor and outdoor unitsPoor flaring or over- or under-tightening
Brazed jointsPorous or cracked brazing
Service valvesWorn valve cores and caps left off
Coil U-bends and return bendsVibration, corrosion and pinholes

How to run a bubble test

  1. Make sure the system is under pressure.
  2. Clean the joint so old dirt does not hide bubbles.
  3. Spray Aerosure AC Leak Detector evenly on the joint.
  4. Watch for a minute. Small, growing bubbles or foam mark the leak.
  5. Wipe the area after the test.

Pinholes in the indoor coil

Tiny leaks across the coil itself can be formicary corrosion. See our guide to formicary corrosion.

Products used

Quick answers

How do you find a small AC gas leak?

Pressurise the system and spray a leak detection solution such as Aerosure AC Leak Detector on each joint. A leak forms growing bubbles. Check flare nuts, brazed joints, valves and U-bends first.

Where do AC gas leaks usually happen?

Most leaks are at flare nuts, brazed joints, service valves and coil U-bends. Thin copper in indoor coils can also leak through formicary (pinhole) corrosion.

Should I recharge gas without finding the leak?

No. Find and fix the leak first, then pull a vacuum and recharge to the maker’s specification. Topping up a leaking system wastes gas and the AC loses cooling again.

Stock Aerosure for your service team

Trade pricing for technicians, AMC companies and distributors. We reply within one working day.

AC maintenance numbers to know

Published guidance for room ACs. Follow the AC maker’s manual and the product label.
WhatTypical range
Clean or replace filtersEvery 1 to 2 months in the cooling season, sooner in dust [source]
Energy saved by a clean filter5% to 15% less energy than with a clogged filter [source]
Check the indoor (evaporator) coilEvery 12 months; clean when dirty [source]
Drain lineClear it at each service so water cannot back up [source]
Star labelCompare models by BEE star rating and ISEER [source]

What are the signs an AC needs a service?

  • Weak or uneven airflow from the indoor unit.
  • A musty or sour smell when the AC starts.
  • Water dripping from the indoor unit or a full drain tray.
  • Ice on the indoor coil or the copper pipes.
  • The AC runs longer to reach the set temperature, or bills go up.
  • New rattles, hissing or buzzing from either unit.

What should be in your service kit?

  • Gloves and eye protection
  • Coil foam cleaner and a spray bottle of clean water for rinsing
  • Soft brush or vacuum for loose dust
  • Fin comb for bent fins
  • Drain bag or sheet to catch runoff
  • Wire or blower to clear the drain line
  • Torch, screwdriver set and a way to confirm the power is isolated

Carry the product SDS on your phone and follow the AC maker’s manual for the unit you are servicing.

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