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Food plants · Bakery

Bakery cleaning chemicals and sanitation

Bakery soils are baked-on fat and sugar on trays and ovens, dough on mixers and flour dust everywhere. Dry-clean flour first, then use a heavy-duty degreaser such as INNOVA DegreasePro on fat, warewash concentrate INNOVA MaticWash for trays and utensils, and a sanitiser such as INNOVA QuatShield on food contact surfaces.

Soils
Baked fat, sugar, flour
Degreaser
INNOVA DegreasePro
Trays
INNOVA MaticWash
Sanitise
INNOVA QuatShield

Cleaning schedule example

Bakery cleaning schedule
FrequencyAreaMethod and product
Every shiftMixers, tables, dividersScrape, wash with INNOVA Teepol HD, rinse, sanitise with INNOVA QuatShield
DailyTrays, pans, utensilsMachine wash with INNOVA MaticWash
DailyFloors and drainsFoam or scrub with INNOVA DegreasePro
WeeklyOvens, hoods, wallsDegrease with INNOVA DegreasePro or foam with INNOVA Chlorfoam
ChangeoverLines with allergens (nuts, sesame)Full changeover clean

Flour dust first, water second

Wetting flour turns it into paste that sets in corners. Vacuum or brush dust first, then wet-clean. Keep tools for the flour area separate from wet areas.

Products and machines used

Quick answers

What is the best degreaser for bakery ovens and trays?

A heavy-duty alkaline degreaser such as INNOVA DegreasePro for ovens and hoods, and a machine warewash concentrate such as INNOVA MaticWash for trays.

What sanitiser strength is used on bakery food-contact surfaces?

Typical no-rinse strengths are 100 to 200 ppm for peracetic acid, 50 to 200 ppm for chlorine and 150 to 400 ppm for quats. US FDA rules (21 CFR 178.1010) cap most no-rinse use at 200 ppm.

How do I clean flour dust without spreading it?

Vacuum or dry-brush loose flour first. Hosing flour turns it into a paste that sets in corners and feeds mould. Then clean with a detergent, rinse, and sanitise the food-contact surfaces.

Sources

  1. Codex Alimentarius CXC 1-1969 (rev. 2020): General principles of food hygiene

Want this checked at your plant?

Take the free hygiene check, or ask for a site visit and trial with your team.

Sanitiser strengths at a glance

Typical no-rinse limits for food-contact surfaces. Your product TDS and your validated programme govern.
WhatTypical range
Peracetic acid (INNOVA PAA 15)100 to 200 ppm; no-rinse limit 200 ppm [source]
Chlorine (INNOVA Hypo)50 to 200 ppm available chlorine; no-rinse limit 200 ppm [source]
Quat (INNOVA QuatShield)150 to 400 ppm; most no-rinse limits 200 ppm [source]
Alkaline CIP (INNOVA CIP 50)0.5 to 2% at 75 to 82 °C [source]
Acid CIP (INNOVA CIP Descale)0.5 to 1.5% at 55 to 70 °C, 10 to 20 minutes [source]

How often should each clean happen?

A simple schedule for a documented cleaning programme, as FSSAI Schedule 4 expects. Adjust it to your plant, products and audit findings.

WhenWhat to do
Every shiftClean food-contact surfaces and equipment after production; sanitise before the next start; clean floors and drains at the end of the shift; log each clean.
Every dayRun CIP on lines, tanks and fillers after use; check sanitiser strength with test strips; empty and wash bins.
Every weekRun the acid wash your programme sets; deep clean walls, overheads and non-contact frames; review the cleaning records.
Every monthTrend ATP or swab results and fix repeat failures; refresh staff training; check that each chemical’s SDS and TDS on file are current.

What do hygiene auditors look for?

  • A written cleaning SOP for each area and piece of equipment, with the chemical, method and frequency.
  • Signed cleaning records for every shift, with any failed check and the corrective action.
  • A current SDS and TDS on file for every cleaning chemical in use.
  • Logged sanitiser strength checks, such as test-strip readings in ppm.
  • Colour-coded tools kept in their zones, and chemicals stored away from food.
  • Verification results, such as ATP or swab trends, and training records for the cleaning team.

Related reading

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