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Food plants · Snacks

Snack and namkeen plant cleaning: fryers, conveyors and floors

Snack and namkeen plants fight fryer oil, starch and seasoning dust. Dry-clean seasoning first, degrease fryers, hoods and conveyors with INNOVA DegreasePro, foam floors and walls with INNOVA Chlorfoam using a foam cleaning machine, and sanitise food contact surfaces with INNOVA QuatShield.

Soils
Oil, starch, seasoning
Degreaser
INNOVA DegreasePro
Foam
INNOVA Chlorfoam
Sanitise
INNOVA QuatShield

Cleaning schedule example

Snack plant cleaning schedule
FrequencyAreaMethod and product
Every shiftSeasoning drums, conveyorsDry clean, then wipe or wash with INNOVA Teepol HD
DailyFloors, walls, drainsFoam with INNOVA Chlorfoam using the foam cleaning machine
WeeklyFryer exteriors, hoods, ductsDegrease with INNOVA DegreasePro
DailyFood contact surfacesSanitise with INNOVA QuatShield

Oil on floors is a safety problem

Fryer oil on floors causes slips. A degreasing foam that clings to walls and floors removes the film; follow with a clean water rinse so no slippery residue is left.

Products and machines used

Quick answers

How do you clean fryer oil from a snack plant floor?

Use a heavy-duty degreaser or degreasing foam, scrub, then rinse with clean water so no slippery film is left.

How do I degrease a fryer area?

Scrape loose oil and crumbs, apply a heavy-duty alkaline degreaser as foam, keep it wet for the contact time on the TDS, scrub stubborn spots, rinse from the top down, then sanitise food-contact parts.

What sanitiser strength is used on snack lines?

Typical no-rinse strengths are 100 to 200 ppm peracetic acid, 50 to 200 ppm chlorine or 150 to 400 ppm quat. US FDA rules cap most no-rinse use at 200 ppm.

Sources

  1. Codex Alimentarius CXC 1-1969 (rev. 2020): General principles of food hygiene

Want this checked at your plant?

Take the free hygiene check, or ask for a site visit and trial with your team.

Sanitiser strengths at a glance

Typical no-rinse limits for food-contact surfaces. Your product TDS and your validated programme govern.
WhatTypical range
Peracetic acid (INNOVA PAA 15)100 to 200 ppm; no-rinse limit 200 ppm [source]
Chlorine (INNOVA Hypo)50 to 200 ppm available chlorine; no-rinse limit 200 ppm [source]
Quat (INNOVA QuatShield)150 to 400 ppm; most no-rinse limits 200 ppm [source]
Alkaline CIP (INNOVA CIP 50)0.5 to 2% at 75 to 82 °C [source]
Acid CIP (INNOVA CIP Descale)0.5 to 1.5% at 55 to 70 °C, 10 to 20 minutes [source]

How often should each clean happen?

A simple schedule for a documented cleaning programme, as FSSAI Schedule 4 expects. Adjust it to your plant, products and audit findings.

WhenWhat to do
Every shiftClean food-contact surfaces and equipment after production; sanitise before the next start; clean floors and drains at the end of the shift; log each clean.
Every dayRun CIP on lines, tanks and fillers after use; check sanitiser strength with test strips; empty and wash bins.
Every weekRun the acid wash your programme sets; deep clean walls, overheads and non-contact frames; review the cleaning records.
Every monthTrend ATP or swab results and fix repeat failures; refresh staff training; check that each chemical’s SDS and TDS on file are current.

What do hygiene auditors look for?

  • A written cleaning SOP for each area and piece of equipment, with the chemical, method and frequency.
  • Signed cleaning records for every shift, with any failed check and the corrective action.
  • A current SDS and TDS on file for every cleaning chemical in use.
  • Logged sanitiser strength checks, such as test-strip readings in ppm.
  • Colour-coded tools kept in their zones, and chemicals stored away from food.
  • Verification results, such as ATP or swab trends, and training records for the cleaning team.

Related reading

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